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Sandvik Bioline 1RK91

發(fā)布人:上海艾荔艾合金股份有限公司www.shailiai.cn 更新時(shí)間:2016-04-24
Sandvik Bioline 1RK91 is a precipitation hardening stainless steel specifically designed for applications requiring high strength combined with good ductility in the final product and high formability in the as-delivered condition.

Sandvik Bioline 1RK91 is a precipitation hardening stainless steel specifically designed for applications requiring high strength combined with good ductility in the final product and high formability in the as-delivered condition. The strength is increased after ageing of the final product.

The characteristics in general can be said to be a combination of properties of ordinary austenitic stainless and low alloyed ferritic steels. For example, elastic modulus, mechanical properties and thermal expansion are comparable to ferritic steels (such as low alloyed carbon steels or chromium steels) while corrosion resistance is more comparable to austenitic stainless steels.

  • Excellent mechanical properties; very high tensile strength and hardness levels can be achieved
  • Corrosion resistance comparable to ASTM 304L or ASTM 316L depending on condition
  • Retained mechanical properties at temperatures up to at least 400°C (750°F)
  • Very good relaxation properties
  • Good weldability

Standards

  • ASTM A693
  • UNS S46910

Product standards

  • ASTM F899
  • ISO 16061

Chemical composition (nominal) %

C Si Mn P S Cr Ni Mo Cu Ti Al
≤0.02 ≤0.5 ≤0.5 ≤0.020 ≤0.005 12 9 4 2.0 0.9 0.4

Forms of supply

The following range of strip thicknesses and widths can be supplied as standard. Other dimensions can be offered on request.

Thickness Width Thickness Width
mm mm in. in.
0.015 - 4.00* 2 - 330 0.0006 - 0.158 0.079 - 13

* Depending on requested tensile strength.

The cold-rolled strip can be supplied in coils, bundles, on spools or in cut lengths.

Sandvik Bioline 1RK91 can also be delivered as?wire/bar.

Mechanical properties

The possible ranges for the mechanical properties both in the cold-rolled and aged condition are indicated below.

The strength level after ageing depends on the amount of cold deformation and therefore also on the final dimension.

At 20°C (68°F)
Condition Tensile strength, Rm Proof strength, Rp0.2a)
MPa ksi MPa ksi
Bar Cold worked - - 1100 159
Aged 1000-2100 145-304 900-1800 130-261
Flat rolled wire Cold worked
Aged
950-1850
1400-2500
138-268
203-363
600 - 1800
1200 - 2400
87 - 261
174 - 348
Round wire Cold worked
Aged
950-2150
1400-3100
138-312
203-450
-
-
-
-
Strip
Annealed
Cold rolled
Cold rolled + aged
max 750
950-1850
1400-2600
max 109
138-268
203-377
max 350
600-1800
1200-2500
max 51
87-261
174-363

1 MPa = 1 N/mm2
a) Rp0.2?correspond to 0.2% offset yield strength.

Examples of strength values for the heat treated (aged) condition are shown below. As the true values depend on product form and production route, the exact value for a specific product or application must be determined in each case. Please contact Sandvik for further information.

At elevated temperatures

The values represent testing on material cold worked to a tensile strength of 1650 MPa and subsequently aged at 475°C to 530°C for 4 hours.

Temperature Tensile strength Rm?, MPa
°C 20 100 200 300 400
Bar form
Wire and strip form
2000
2450
1900
2400
1770
2200
1630
2125
1510
1975

Physical properties

The physical properties of a steel are related to a number of factors, including alloying elements, heat treatment and manufacturing process. The data presented below can generally be used for rough calculations.

Density: 7.9 g/cm3, 0.29 lb/in3
Resistivity: cold worked: 0.97 μΩm, aged: 0.83 μΩm

Thermal conductivity?1)
Temperature, °C W/m °C Temperature, °F Btu/ft h°F
20 14 68 8
100 16 200 9
200 18 400 10.5
300 20 600 11.5
400 21 700 12

1) For material in heat treated (aged) condition

Specific heat capacity?1)
Temperature °C J/kg °C Temperature °F Btu/ft h°F
20 455 68 0.11
100 490 200 0.12
200 525 400 0.13
300 560 600 0.14
400 600 700 0.14

1) For material in heat treated (aged) condition

Thermal expansion

Average values in temperature ranges. The steel grade has a coefficient of thermal expansion close to that of carbon steel. This gives it definite design advantages over normal austenitic stainless steels.

Metric units?1)
Grade Temperature range, °C
30-100 30-200 30-300 30-400
Cold worked 11.5 11.5 11.5 11.5
Aged 11.5 12 12 12.5
For comparison:
Carbon steel (0.2%C) 12.5 13 13.5 14
ASTM 304L 16.5 17.5 18 18

1) (x10-6/°C)

Imperial units?1)
Grade Temperature range, °F
86-200 86-400 86-600 86-700
Cold worked 6.5 6.5 6.5 6.5
Aged 6.5 6.5 7 7
For comparison:
Carbon steel (0.2%C) 7 7 7.5 7.5
ASTM 304L 9.5 9.5 10 10

1) (x10-6/°F)

Modulus of elasticity

The E-modulus depends on dimension and amount of cold deformation in the material. For bar form there is no data available, but for wire and strip E-modulus between 185 - 200 X 103?MPa have been achieved.

Corrosion resistance

Sandvik Bioline 1RK91 has a corrosion resistance comparable to ASTM 304L or ASTM 316L depending on condition and environment.

Pitting and crevice corrosion

The Critical Pitting Temperature (CPT) has been determined using electrochemical CPT testing at 300 mV in NaCl solutions of different concentrations at pH = 6.0, ground test samples (600 μm). All results are average values from six measurements.

Figure 1. Critical pitting temperatures (CPT) for Sandvik Bioline 1RK91, ASTM 304 and ASTM 316 at varying concentrations of sodium chloride. Potentiostatic determinations at +300 mV SCE, pH = 6.0

General corrosion

Figure 2. Isocorrosion diagram for Sandvik Bioline 1RK91, ASTM 304L and ASTM 316L in stagnant sulphuric acid. The curves for ASTM 304L and ASTM 316L and the dot for Sandvik Bioline 1RK91 represent a corrosion rate of 0.1 mm/year

Heat treatment

In the annealed condition, Sandvik Bioline 1RK91 has an austenitic microstructure. To be able to precipitation harden the material and take advantage of the remarkably high ageing (tempering) effect, the matrix has first to be hardened and, thereby, partly transformed to martensite. There are two ways of obtaining the necessary martensitic matrix in Sandvik Bioline 1RK91.

Cold-rolled condition

The most common way, as in other metastable austenitic stainless steels, is to cold roll the material, whereby deformation martensite is formed. The difference is that the ageing effect is much higher in Sandvik Bioline 1RK91 than in most other stainless steels. For optimum strength, the ageing should be made at 525°C?(977°F) for?1 hour. Some examples of the ageing effect are given in the table.

Nominal values at 20°C (68°F)
Tensile strength Tensile strength
MPa ksi
Cold rolled Aged Cold rolled Aged
950 1300 138 189
1000 1600 145 232
1200 2000 174 290
1500 2300 218 334
1800 2500 261 363

Annealed condition

With Sandvik Bioline 1RK91 there is another way to obtain a martensitic matrix - by an isothermal treatment at a subzero temperature. This gives an opportunity to use the grade in the soft annealed condition for severe cases of forming and then utilize its ability to still reach a comparably high level of hardness after heat treatment. The required heat treatment cycle and the resulting properties are:

Austenitizing: 1200°C (2190°F) for 5 minutes in a protective atmosphere like argon, hydrogen or vacuum.
Isothermal treatment: -40°C (-40°F) for 24 hours
Ageing: 525°C (997°F) for?1 hour

Nominal values at 20°C (68°F)
Tensile strength Tensile strength
MPa ksi
Annealed Heat treated Annealed Heat treated
700 1600 102 232

Weldability

The weldability of Sandvik Bioline 1RK91 is good. Suitable welding methods are TIG, MIG and MMA. It can be welded without filler metal (autogenously) using the TIG process, but filler metal is preferable. For TIG and MIG welding, Sandvik 19.12.3.LSi or 19.12.3.L can be used, or if a higher strength is desired, Sandvik 22.8.3.L. For MMA, the corresponding electrodes Sandvik 19.12.3.LR or Sandvik 22.9.3.LR are suitable.

The martensitic content in HAZ of the material decreases after welding resulting in a typical annealed microstructure with an austenitic matrix and a small amount of ferrite. This means that the tensile strength will be lower for the weld compared with the high strength base material. Therefore, welds in Sandvik 1RK91 are not suitable for active parts of a construction, when extremely high strength is required.

Applications

In strip form, Sandvik Bioline 1RK91 can be used for hypo-tube application.

In wire form, Sandvik Bioline 1RK91 can be used - depending on the diameter- for surgical suture needles, blood lancets and dental tools (taps, reamers, screw drivers).

    作為值得信賴的合作伙伴和高品質(zhì)金屬合金的半成品供應(yīng)商,艾荔艾擁有完善的服務(wù)體系和專業(yè)的團(tuán)隊(duì)。在同客戶交易的過程中,我們力求根據(jù)不同的應(yīng)用需求將我們的產(chǎn)品做到精益求精。針對(duì)當(dāng)前和未來(lái)的市場(chǎng)需求,艾荔艾致力于為客戶提供最佳的金屬材料解決方案。

    AILIAI has been a reliable partner and supplier of sophisticated and high-quality semi-finished products maed of alloys. In dialogue with our customers, we optimise our products to meet the specific application requirements. AILIAI develops the best alloy material solutions for current and future challenges.

    獲取更多我們供應(yīng)的合金和服務(wù)信息,請(qǐng)致電086-021-67660801或發(fā)電子郵件kefu@ailiaigroup.com聯(lián)系我們,您也可以通過微博微信,領(lǐng)英,XING,臉書推特我們互動(dòng)。

    For more information on the alloys and services that we supply,?call us?at 086-021-67660801 or email us at kefu@ailiaigroup.com. You can also get in touch on social media, we are constantly active on?Weibo,?Weixin,?LinkedIn,?XING, Facebook?and?Twitter.

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